Why Valves Stick…

…and how you can avoid engine damage and power loss if you know the answer. A stuck exhaust valve caused a bent pushrod and broken pushrod housing on this Lycoming engine. If you fly behind a Continental or Lycoming, each of your engine’s cylinders has two valves,...

Justice Denied?

When it comes to GA crashes, the NTSB doesn’t always get it right, nor does the jury In December of 2012, a father and his son arrived at the airport to pick up the father’s Cessna 421C cabin-class piston twin, which had been in the maintenance shop for months...

Predictive Maintenance

Condition-based maintenance meets big data and artificial intelligence For the past 20 years, I’ve been preaching the gospel of Reliability-Centered Maintenance (RCM), the then-revolutionary philosophy of maintenance developed in the 1960s at United Airlines by...

Hot Seat

Is it legal to install uncertified equipment in a certificated aircraft? I receive and answer hundreds of emails each week from aircraft owners, pilots and mechanics who have maintenance-related questions. One I received several weeks ago seems worth sharing: Mike, I...

Risky Business

Why it’s nearly impossible to install a cylinder properly when the engine is on the airplane. Cylinder replacement is a highly invasive and risky procedure with a long history of causing catastrophic in-flight engine failures that cause airplanes to fall out of the...