Hot Seat

Is it legal to install uncertified equipment in a certificated aircraft? I receive and answer hundreds of emails each week from aircraft owners, pilots and mechanics who have maintenance-related questions. One I received several weeks ago seems worth sharing: Mike, I...

Risky Business

Why it’s nearly impossible to install a cylinder properly when the engine is on the airplane. Cylinder replacement is a highly invasive and risky procedure with a long history of causing catastrophic in-flight engine failures that cause airplanes to fall out of the...

Shear Joints

When using fasteners loaded in shear, things can get interesting. The wing of the B-17 is attached to the fuselage by three bolted shear joints. Last month, I wrote about joints involving threaded fasteners loaded in tension—that is, along the bolt’s longitudinal...

Tense Bolts

When using threaded fasteners in tension, it’s all about the preload. Tightening a cylinder hold-down nut is an extraordinarily critical task. Failure to do it exactly right can result in catastrophic engine failure. Threaded fasteners are ubiquitous in aviation. Look...

Hostage Situation

Don’t fall victim to an overzealous mechanic. Mark is the owner of a beautiful Cessna 185 Skywagon based in the San Francisco Bay area. Awhile back, Mark and his wife travelled to Minden, Nevada in this airplane to visit with Mark’s mother-in-law who was ill. A few...