Fresh Annual

Why it’s no substitute for a proper independent prebuy. Shortly after the student pilot buyer and his CFI ferried the Warrior from Texas to California, the buyer’s mechanic found nearly a half-teaspoon of ferrous metal in the Lycoming’s suction screen and oil filter....

Baffles Are Often Baffling

Maybe it’s just a coincidence that we use the same word for a piece of silicone that directs cooling air over an aircraft engine – and a state of bewilderment. In the world of sound it’s also used to describe the box that contains a...

Why Valves Stick…

…and how you can avoid engine damage and power loss if you know the answer. A stuck exhaust valve caused a bent pushrod and broken pushrod housing on this Lycoming engine. If you fly behind a Continental or Lycoming, each of your engine’s cylinders has two valves,...

grok

I was talking with a friend recently and he said “I understand it intellectually, but I’m not sure I’ll ever grok it”. I haven’t heard that word in years, maybe as far back as reading Heinlein in high school. (I was more of an Asimov fan...

Justice Denied?

When it comes to GA crashes, the NTSB doesn’t always get it right, nor does the jury In December of 2012, a father and his son arrived at the airport to pick up the father’s Cessna 421C cabin-class piston twin, which had been in the maintenance shop for months...

Fail Harder

Much of the award-winning advertising from the last several decades was produced by Weiden + Kennedy. As they grew and pushed the creative envelope, their motto became “Fail Harder” – if your failures are small you’re not trying hard enough. As...

Predictive Maintenance

Condition-based maintenance meets big data and artificial intelligence For the past 20 years, I’ve been preaching the gospel of Reliability-Centered Maintenance (RCM), the then-revolutionary philosophy of maintenance developed in the 1960s at United Airlines by...

Infographic

I’ll be honest. Writing this month’s column about engine data as thousands continue to die from the virus seemed – trivial. Then two things came to mind. First, you’re probably reading this to get a short break from the news. Second, so much of...

Hot Seat

Is it legal to install uncertified equipment in a certificated aircraft? I receive and answer hundreds of emails each week from aircraft owners, pilots and mechanics who have maintenance-related questions. One I received several weeks ago seems worth sharing: Mike, I...

Magnetude

If you can have latitude in your attitude, then a properly-timed set of mags can have – magnetude. I guess it can have magnitude, too, but this column’s about the good, bad and ugly of mags and ignition spark. The EGT pattern of a perfect mag check can be...