Cam Distress

When your engine finally needs to be overhauled, the most likely cause will be corrosion-induced distress to the cam lobes.  I recently received an email from a Skylane owner in Miami, Florida who was understandably upset after receiving bad news from his IA, and...

Teardown!

The decision whether or not to tear down an aircraft engine is among the most difficult and agonizing ones we make.  My company manages the maintenance of many hundreds of piston-powered GA airplanes, so we frequently deal with all manner of engine problems. Our...

Spark Plug Wars

We’re seeing an epidemic of Champion spark plug problems. Champion insists its plugs are fine and the problems are self-inflicted. The truth may be a bit more complicated.  By Mike Busch Premature failures of Champion-brand aviation spark plugs first showed up on my...

The Decision Point

During every annual inspection, there’s a particular point in time when you and your IA need to sit down and make decisions. Regular readers of this column know how strongly I feel about aircraft owners taking charge of their maintenance and managing the mechanics and...

Trust But Verify

Before you approve any costly or invasive repair to your aircraft, make sure the discrepancy is real. Arguably the worst part of being an aircraft owner is the annual ordeal of putting your plane in the shop every 12 calendar months and then bracing yourself for bad...

Breakdown!

A mechanical problem away from home is every aircraft owner’s worst nightmare. Here are some thoughts about how best to deal with one. As a tech rep for the three largest airplane type clubs in the world (ABS, CPA, COPA) and as the founder and CEO of the world’s...

When to Overhaul

How do you decide when it’s time to overhaul your engine? If not at TBO, then when? Regular readers of this column know that I’m not a big fan of the idea of overhauling engines at TBO. I consider engine TBO to be a thoroughly discredited concept that has cost...

Flight Test Profiles

The best way to diagnose an engine problem is usually in the air. “My engine started running rough about halfway home yesterday,” my client reported, “so I dropped it off at the service center. Could you please work with my mechanic to troubleshoot this problem?”...